Kaco Powador XP500-XP550-HV TL outdoor Manuel d'utilisateur

Powador XP500/550-OD-TLOperating Instructions English Version GM06201i

Operating Instructions Powador XP500/550-OD-TL Page 11Unit Description3.2 DimensionsFigure 1: Dimension of the inverter [mm]Figure 2: Dimension of t

Operating Instructions Powador XP500/550-OD-TL Page 101Disposal12 DisposalDispose of the packaging materialsThe packaging for the inverter consists of

Carl-Zeiss-Straße 1 · 74172 Neckarsulm · Germany · Tel. +49 7132 3818-0 · Fax +49 7132 3818-703 · [email protected] · www.kaco-newenergy.comThe t

Page 12 Operating Instructions Powador XP500/550-OD-TLUnit DescriptionFigure 3: Minimum workspace requirements of right side [mm]Figure 4: Minimum w

Operating Instructions Powador XP500/550-OD-TL Page 13Unit Description3.3 Components inside the inverterLeft side121312314451561091187Figure 5: Comp

Page 14 Operating Instructions Powador XP500/550-OD-TLUnit DescriptionRight side1213132456147111098Figure 6: Components inside the inverter (right si

Operating Instructions Powador XP500/550-OD-TL Page 15Transportation and Delivery4 Transportation and Delivery4.1 DeliveryThe inverters leave our fac

Page 16 Operating Instructions Powador XP500/550-OD-TLTransportation and Delivery4.3 Centre of Gravity of the InverterThe centre of gravity of the in

Operating Instructions Powador XP500/550-OD-TL Page 17Transportation and DeliveryFigure 9: Don’t lift by left sideSymbol ExplanationCentre of gravity

Page 18 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5 Storage/Installation/Start-up5.1 StorageWhen inverters are in sto

Operating Instructions Powador XP500/550-OD-TL Page 19Storage/Installation/Start-up [Eye Nut] [Fork Lift]Fig

Page 20 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.3 Selecting the installation locationNOTEThe maximum fl ow rate o

Operating Instructions Powador XP500/550-OD-TL Page 3 Operating Instructions- English Version -Powador XP500/550-OD-TL General Instructions for Instal

Operating Instructions Powador XP500/550-OD-TL Page 21Storage/Installation/Start-up5.4 Electrical connectionDANGERLethal voltages are still present in

Page 22 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.4.2 Connecting to the external transformer (AC connection)The in

Operating Instructions Powador XP500/550-OD-TL Page 23Storage/Installation/Start-up5.4.3 Requirements for cable routing between transformer and inver

Page 24 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.4.4 Connection for the PV generator (DC connection)The DC connec

Operating Instructions Powador XP500/550-OD-TL Page 25Storage/Installation/Start-up5.4.5 Connection for the DC CableFigure 17: Bolt & NH FuseIte

Page 26 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-upSingle-cable Dual-cable112 23 34 4NOTEBolt Torque: 43Nm

Operating Instructions Powador XP500/550-OD-TL Page 27Storage/Installation/Start-up5.5 Start-upBefore starting the inverter, if components are condens

Page 28 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up11, 2, 312Figure 18: Cabinet (interior view)Key1 Fuse F30, 31, 34,

Operating Instructions Powador XP500/550-OD-TL Page 29Storage/Installation/Start-upSince CB20 cannot be switched ON/OFF by Key switch, it must be oper

Page 30 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.6 OperationDANGERLethal voltages are still present in the termina

Page 4 Operating Instructions Powador XP500/550-OD-TLGeneral Notes1 General Notes1.1 About this documentationWARNINGImproper handling of the inverter

Operating Instructions Powador XP500/550-OD-TL Page 31Storage/Installation/Start-upFault If a fault occurs during operation, the system stops. The sy

Page 32 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.6.2 Overview of operating statesFigure 20: Overview of operatin

Operating Instructions Powador XP500/550-OD-TL Page 33Storage/Installation/Start-up5.6.3 Run/Stop ConditionThe XP500/550-OD-TL inverter supports On/Of

Page 34 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.7 User interfaceThe HMI (No LCD) has the following functional fea

Operating Instructions Powador XP500/550-OD-TL Page 35Storage/Installation/Start-up5.8 Software upgrade5.8.1 Changing the SD card, HMI statusBuzzer t

Page 36 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.8.2 Software upgrade If an update is available (for example, when

Operating Instructions Powador XP500/550-OD-TL Page 37Storage/Installation/Start-up5.8.3 Sequence of the software upgradeInsert the SD cardafter the

Page 38 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.9 Connecting to inverter via Wi-Fi in localHMI has Wi-Fi module

Operating Instructions Powador XP500/550-OD-TL Page 39Storage/Installation/Start-upThe status screen shows the trouble of the inverter, Emergency and

Page 40 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-up5.9.2 IPad CMT ApplicationAfter carry out App. Store, type “kaco”

Operating Instructions Powador XP500/550-OD-TL Page 5General Notes1.1.3 Description of safety instructionsDANGERImminent danger Failure to observe th

Operating Instructions Powador XP500/550-OD-TL Page 41Storage/Installation/Start-upIt prints out the statistical data per diem in detail. It is possib

Page 42 Operating Instructions Powador XP500/550-OD-TLStorage/Installation/Start-upIt is the function to check on the balance of the electricity produ

Operating Instructions Powador XP500/550-OD-TL Page 43Faults and Warnings6 Faults and WarningsWhen a problem occurs in the system, the Inverter will

Page 44 Operating Instructions Powador XP500/550-OD-TLFaults and WarningsMessage Code DescriptionCAN EP Failure 137 CAN bus communication Error-Passiv

Operating Instructions Powador XP500/550-OD-TL Page 45Faults and WarningsMessage Code DescriptionGrid Over Frequency 1 32 Grid side Frequency over the

Page 46 Operating Instructions Powador XP500/550-OD-TLFaults and Warnings6.3 Solution for Error codeThe Inverter can detect faults during operation.

Operating Instructions Powador XP500/550-OD-TL Page 47Faults and WarningsCode Message Warning description Possible problem and Solution(s)130 Cabine

Page 48 Operating Instructions Powador XP500/550-OD-TLFaults and WarningsFaultCode Message Warning Description Possible problem and Solution(s)1 PV Ov

Operating Instructions Powador XP500/550-OD-TL Page 49Faults and WarningsCode Message Warning Description Possible problem and Solution(s)10 Inv. Over

Page 50 Operating Instructions Powador XP500/550-OD-TLFaults and WarningsCode Message Warning Description Possible problem and Solution(s)18 Inductor

Page 6 Operating Instructions Powador XP500/550-OD-TLGeneral Notes1.1.4 Symbols used in this documentGeneral danger symbol InformationHigh voltage Ri

Operating Instructions Powador XP500/550-OD-TL Page 51Faults and WarningsCode Message Warning Description Possible problem and Solution(s)33 Grid Unde

Page 52 Operating Instructions Powador XP500/550-OD-TLFaults and WarningsCode Message Warning Description Possible problem and Solution(s)41 Flash Mem

Operating Instructions Powador XP500/550-OD-TL Page 53Faults and WarningsCode Message Warning Description Possible problem and Solution(s)52 Master Sl

Page 54 Operating Instructions Powador XP500/550-OD-TLMaintenance/Cleaning7 Maintenance/CleaningMaintenance must be performed on the inverter at regul

Operating Instructions Powador XP500/550-OD-TL Page 55Maintenance/Cleaning7.1 Maintenance intervalsDANGERLethal voltages are still present in the term

Page 56 Operating Instructions Powador XP500/550-OD-TLMaintenance/Cleaning7.2 Cleaning and replacing the fi ltersThe inverter is equipped with thirtee

Operating Instructions Powador XP500/550-OD-TL Page 57Maintenance/CleaningRoof CoverFilter CoverFilterFigure 34: Cleaning & Replacing the top sid

Page 58 Operating Instructions Powador XP500/550-OD-TLMaintenance/Cleaning7.3 Cleaning and Replacing the fansThe inverter is equipped with ten fans.

Operating Instructions Powador XP500/550-OD-TL Page 59Maintenance/CleaningFigure 38: Cleaning & Replacing the Inner side fans

Page 60 Operating Instructions Powador XP500/550-OD-TLParameters8 ParametersThe KACO XP-HV and XP-TL series parameters are pre-confi gured for operatio

Operating Instructions Powador XP500/550-OD-TL Page 7General Notes1.3 Intended useThe inverter converts the DC voltage generated by the photovoltaic (

Operating Instructions Powador XP500/550-OD-TL Page 61ParametersParameters Min Max Unit DescriptionsMPPT V Minimum 200 800 VdcMinimum voltage to run M

Page 62 Operating Instructions Powador XP500/550-OD-TLParameters8.2 Inverter ParametersParameters Min Max Unit DescriptionsTransformer & Type 0 8

Operating Instructions Powador XP500/550-OD-TL Page 63ParametersParameters Min Max Unit DescriptionsPower Gradient Mode0 5 - Power gradient function w

Page 64 Operating Instructions Powador XP500/550-OD-TLParametersParameters Min Max Unit DescriptionsGrid Over Voltage FRT Enable0 1 Over Voltage FRT F

Operating Instructions Powador XP500/550-OD-TL Page 65ParametersParameters Min Max Unit DescriptionsReconnection Condition Check Time Normal0 1800 sec

Page 66 Operating Instructions Powador XP500/550-OD-TLParametersParameters Min Max Unit DescriptionsQV Voltage 3 100 110 % Voltage upper level to calc

Operating Instructions Powador XP500/550-OD-TL Page 67ParametersGrid Over FrequencyFigure 41: Grid over frequency1. f > frated+0.2Hz, t > 100m

Page 68 Operating Instructions Powador XP500/550-OD-TLParametersGrid Over VoltageFigure 43: Grid over voltage1. U > 1.1*Urated, t > 5s  Grid

Operating Instructions Powador XP500/550-OD-TL Page 69ParametersGrid Under VoltageFigure 44: Grid under voltage1. U > 1.1*Urated, t > 2s  Gri

Page 70 Operating Instructions Powador XP500/550-OD-TLParametersFigure 46: Power reduction gradient levelPM: Instantaneously Available Power∆P: Power

Page 8 Operating Instructions Powador XP500/550-OD-TLService2 ServiceIf you need help solving a technical problem with one of our KACO products, pleas

Operating Instructions Powador XP500/550-OD-TL Page 71Parameters8.4 Time ParametersParameters Min Max DescriptionsYear 2000 3000 The present yearMonth

Page 72 Operating Instructions Powador XP500/550-OD-TLParametersParameters Min Max Unit DescriptionsArgus Box 1 Address0 99999 - Argus Box 1 address a

Operating Instructions Powador XP500/550-OD-TL Page 73Parameters8.7 Controller ParametersParameters Min Max Unit ParametersVC P Gain 0 999.99 N/A PV v

Page 74 Operating Instructions Powador XP500/550-OD-TLParametersParameters Min Max Unit ParametersCabinet FAN PWM 0 100 - ReservedRemote Power Control

Operating Instructions Powador XP500/550-OD-TL Page 75ParametersParameters Min Max Unit ParametersCOSPHI Control Mode0 5 - Reactive power supply metho

Page 76 Operating Instructions Powador XP500/550-OD-TLParametersParameters Min Max Unit ParametersFRT Asynchronous Level0 100 V The voltage level in o

Operating Instructions Powador XP500/550-OD-TL Page 77ParametersParameters Min Max Unit ParametersCTRL_RSV7 0 999.99 - ReservedCTRL_RSV8 0 999.99 - Re

Page 78 Operating Instructions Powador XP500/550-OD-TLParametersFigure 50: State MachinePower derating is enabled or disabled by an output of state m

Operating Instructions Powador XP500/550-OD-TL Page 79Parameters8.7.3 Example of Power DeratingFigure 51: Concept of XP series Power Derating

Page 80 Operating Instructions Powador XP500/550-OD-TLParameters8.7.4 Conceptual Relation between Output Power and TemperatureBelow graph represents

Operating Instructions Powador XP500/550-OD-TL Page 9Unit Description3 Unit Description3.1 Technical DataModelXP500-OD-TL XP550-OD-TLDC InputPV Max. g

Operating Instructions Powador XP500/550-OD-TL Page 81Parameters8.7.6 COSPHI Control ModeCOSPHI control operates with fi ve reactive and active power

Page 82 Operating Instructions Powador XP500/550-OD-TLParametersFigure 54: The communication Sequence between COSPHI Components

Operating Instructions Powador XP500/550-OD-TL Page 83Parameters8.7.8 Operation ModeCOSPHI Control operates in RPC (Remote Power Control) and internal

Page 84 Operating Instructions Powador XP500/550-OD-TLParametersFigure 56: PQ Diagram of XP500-OD-TLOutput power limit is based on apparent power whi

Operating Instructions Powador XP500/550-OD-TL Page 85Parameters8.7.9 The Relationship of Reactive Power and Active PowerWhile active and reactive po

Page 86 Operating Instructions Powador XP500/550-OD-TLParameters8.7.11 FRT ControlFigure 59: Control Grid Voltage during Inverter Failure (FRT K Fact

Operating Instructions Powador XP500/550-OD-TL Page 87ParametersFigure 61: Grid Voltage 60% DropThe above graphs show the change of electrical values

Page 88 Operating Instructions Powador XP500/550-OD-TLParametersThe operation for FRT (Fault Ride Through) control is possible to set by parameter as

Operating Instructions Powador XP500/550-OD-TL Page 89Parameters8.7.12 Q(V) ControlFigure 63: Grid Voltage Control during Q(V) Control EnableAs you c

Page 90 Operating Instructions Powador XP500/550-OD-TLUser interface9 User interface23 4156Figure 64: Connecting the user interfaceKey1 User interfac

Page 10 Operating Instructions Powador XP500/550-OD-TLUnit DescriptionModelXP500-OD-TL XP550-OD-TLPhysical ParametersDimensions(H/W/D) in mm 2125 / 26

Operating Instructions Powador XP500/550-OD-TL Page 91User interface9.1 Digital input/output9.1.1 Digital input1d1c2d2c3d3c4d4c5d5c1c1c1d1d2c2c2d2dUDI

Page 92 Operating Instructions Powador XP500/550-OD-TLUser interfaceFigure 67: DI1 input signal NOTEThe {DI1 Check Period} is parameter in ‘8.5 Digit

Operating Instructions Powador XP500/550-OD-TL Page 93User interface9.1.3 S0 output24Vdc1c1c1d1d2c2c2d2dUDIO0Vdc4.7 kOutput signal3c3c3d3d4c4c4d4d5c

Page 94 Operating Instructions Powador XP500/550-OD-TLUser interface9.2 RS485 interfaceThe inverter has two RS485 connections.RS485-1 Interface for th

Operating Instructions Powador XP500/550-OD-TL Page 95User interface9.2.2 RS485-2 Interface1d1c2d2c3d3c4d4c5d 6d 7d 8d5c 6c 7c 8c1c1c PE1d PERS4852d2d

Page 96 Operating Instructions Powador XP500/550-OD-TLUser interface9.2.3 Settings for RS485 interfacesID Name Unit Default value Min. Max.0 Activate

Operating Instructions Powador XP500/550-OD-TL Page 97User interface9.3.1 Solar sensorRed (rd)Black (bk)Orange (og)Brown (bn)VCC (12~24Vdc)GNDIrradiat

Page 98 Operating Instructions Powador XP500/550-OD-TLUser interface9.3.3 Wind speed sensorBlack (bk)Brown (bn)GNDWind speed (0~10V)bk bn1c1c1d1d2c2c

Operating Instructions Powador XP500/550-OD-TL Page 99Overview Circuit Diagram10 Overview Circuit DiagramFigure 84: Confi guration of the Powador XP5

Page 100 Operating Instructions Powador XP500/550-OD-TLDecommissioning/Dismantling11 Decommissioning/DismantlingDANGERLethal voltages are still presen